Pentagon deploys 3D-printed hypersonic scramjet for sustained Mach 5+ flight trial

The Pentagon's Defense Innovation Unit completed a suborbital flight test of a 3D-printed hypersonic scramjet vehicle, marking a milestone in its campaign to break the hypersonic testing bottleneck. The Cassowary Vex mission sent Australian firm Hypersonix's three-meter DART AE demonstrator to Mach 5+ aboard Rocket Lab's modified HASTE launch vehicle, collecting real-world propulsion, materials, and flight control data under extreme hypersonic conditions.

The vehicle's airframe was built entirely through additive manufacturing using high-temperature alloys, and its scramjet engine runs on gaseous hydrogen. It was the first flight of a commercially developed testbed under DIU's Hypersonic High-Cadence Advanced Testing (HyCAT) program, launched in 2022 to address a persistent problem: the U.S. has invested billions in hypersonic weapons across all three services, but only a handful of wind tunnels and high-speed test facilities can replicate the conditions these systems face. That shortage has slowed development timelines across the board.

HyCAT's answer is low-cost, commercially derived test platforms that supplement government infrastructure and increase flight frequency. DIU flew a previous HyCAT mission in November with the Missile Defense Agency. The DART AE flight was the first outing for the Hypersonix vehicle itself. By leaning on commercial launch providers and 3D-printed airframes, DIU aims to shrink timelines, cut costs, and give hypersonic developers something they desperately need — more shots on goal.

Hypersonix's DART AE demonstrator vehicle. \\ Source: DIU

\\ Signal Watch

Future French Ballistic Missile Submarines will be named Invincible-class \\ Naval News

French President Emmanuel Macron announced that France's next-generation ballistic missile submarine will be named Invincible, with the first boat set to sail in 2036. The Invincible-class will replace the in-service Le Triomphant-class, carrying 16 SLBM silos and four torpedo tubes with a crew of 110. At roughly 150 meters long and over 15,000 tons submerged, it is nearly 10 meters longer than its predecessor. Steel cutting began in March 2024, with section assembly expected to start in 2026–2027. Four boats will sustain France's sea-based deterrent until the 2080s. Macron also unveiled an "advanced deterrence" framework, with eight European nations — including Germany, the UK, Poland, and Sweden — agreeing to participate in joint exercises and host French strategic air force deployments.

IAI and TKMS deliver BlueWhale Large AUV to German Navy \\ Naval News

Israel Aerospace Industries and TKMS have delivered the BlueWhale large autonomous underwater vehicle to the German Navy, following intensive testing in the Baltic Sea. Described as a first-of-its-kind fully autonomous large UUV, BlueWhale is designed for unmanned anti-submarine warfare, mine detection, acoustic intelligence collection, and covert maritime reconnaissance. IAI developed the platform while TKMS's ATLAS ELEKTRONIK segment integrated an advanced ASW towed sonar. The vehicle operates autonomously over extended periods, acting as a long-range sensor extension for manned platforms. The delivery supports the German Navy's "Kurs Marine 2035+" modernization plan.

Italy’s DRASS will provide six new-generation compact submarines in addition to SDVs to Indonesia \\ Naval News

Italian company Drass is moving into the execution phase of a $1.4 billion program to deliver six DGK compact submarines to Indonesia. The first tranche — two boats plus training and support — is valued at $480 million, with export credit financing finalized. At 34 meters long with a surface displacement of 219 tons, the DGK carries weapons and sensors comparable to conventional submarines — including two bow-mounted heavyweight torpedo launchers, conformal passive sonar, and an electronic warfare suite — but in a package small enough to be transported by road. The diesel-electric boat uses lithium-ion batteries, reaches 15 knots submerged, and can carry seven special forces operators plus a Drass DS8 swimmer delivery vehicle. Indonesia will be the launch customer. The deal is part of a broader Italian-Indonesian defense relationship that also includes the transfer of the decommissioned Garibaldi aircraft carrier.

Italy’s Drass DGK compact submarines for Indonesian MoD \\ Source: Drass

\\ Quick Links

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U.S., Czech firms team up on TALOS interceptor drones \\ Defence Blog

New Supersonic Aerial Effects Take Aim at Modern Airborne Challenges \\ NextGen Defense

BBN develops long-range X-ray imaging system \\ Defence Blog

BAE Systems launches Silver Link modular conformal antenna line for airborne assured communications \\ Defence Industry Europe

A New Sensing Tech Poised to Boost US Army Battlefield Awareness \\ NextGen Defense

South Korea is already preparing for nuclear-powered submarines \\ Naval News

Exploding Swiss Ammo Splits Into Four Effectors to Counter Drones \\ NextGen Defense

German startup develops cyborg insect swarms for NATO forces \\ Defence Blog

Rheinmetall Launches New Concept Linking Troops, Sensors, and Drones \\ NextGen Defense

Mysterious Chinese Space Plane Conducting Unknown Mission in Orbit \\ Futurism

Bombers Need Wider Range of Weapons: Panel \\ Air & Space Forces Magazine

Taiwan should create drone swarm ‘asymmetric hellscape’ to blunt Chinese invasion: Report \\ Breaking Defense

“The Army is not going to rubber-stamp a process that has consistently failed to deliver the capabilities our warfighters need at the speed of relevance or locks us into a specific design that decreases flexibility… Gen. George is fully aligned with Secretary Hegseth’s vision: we must break the cycle of slow, bureaucratic acquisition.”

Maj. Pete Nguyen, Army spokesperson, on the XM30 halting

\\ Beyond the Beam

New Fuel Cell Could Enable Electric Aviation \\ Tech Briefs

World’s most efficient RC drone flies 3.5 hours on a single charge \\ New Atlas

Exclusive: Starpath Unveils New Ultra-Thin Space Solar Panels \\ Payload

China creates 3272°F heat-resistant ceramics for hypersonic jets and nuclear reactors \\ Interesting Engineering

AI and 3D printing help researchers create heat‑ and pressure‑resistant materials for aerospace and defense applications \\ Tech Xplore

Light-powered soft robot jumps 188 times without motor, carries 1,700x its weight \\ Interesting Engineering

Cyborg insect swarms for NATO forces \\ Source: Swarm Biotactics

\\ Opportunity Intel

DIU seeks Autonomous Low Profile Vessel (ALPV) \\ DIU.mil

Army solicits industry for portable platform to deliver RF effects \\ Defense Scoop

The Army just launched an open call for industry ideas \\ Defense One

DARPA researchers ask industry for high-assurance artificial intelligence (AI) and machine learning \\ Military Aerospace

Call for Solution - AI-Enabled Software Development Coding Capabilities \\ SAM.gov

NASA seeks industry input on ES-MCAT data transfer services from Ascension Island \\ Military Aerospace

EIF Commits €50 million via the InvestEU Defence Equity Facility to Join Capital Fund III for European Deeptech and Dual-use \\ EIF

Army Strategic Capital Initiatives – Seeking private sector partners to accelerate enterprise-wide modernization \\ Army.mil

Canada provides $7 million for made‑in‑Canada defence technologies \\ Canadian Defence Review

Poland unveils detailed defense spending for $51B in EU SAFE loans \\ Breaking Defense

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